Lecture

Ceramic Forming Methods: Drying & Binder Removal

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In course

MSE-326: Ceramic and colloidal processing

The course covers the production of ceramics and colloids from the basic scientific concepts and theories needed to understand the forming processes to the mechanisms and methods of sintering (firing) ceramics. Including the scientific principles behind th ...

Description

This lecture covers ceramic forming methods such as dry pressing, tape casting, slip casting, drying, and binder removal. It discusses the importance of particle packing, compaction, sphericity, size distribution, and density gradients in green bodies. Various techniques like uniaxial dry pressing, cold isostatic pressing, and slip casting are explained, along with the role of additives like polyvinyl alcohol and polyethylene glycol. The process of ejection, density distribution, and defects in dry pressing are also addressed, emphasizing the need for optimal pressure and organic additives. Additionally, slip casting practical aspects, filter pressing, and the significance of suspensions' solids loading for high-density green bodies are highlighted.

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Instructors (2)

Paul Bowen

Dr. P. Bowen after gaining his BSc in Physics at Imperial College (UK), he obtained his Ph.D. in Physical Chemistry in the field of catalysis from the University of Cambridge, UK, in 1982, He then worked at the BP Research Centre, Sunbury, UK, for 4 years in applied surface sciences before moving to Switzerland and EPFL in 1987. He has been at the Powder Technology Laboratory, in the Materials Institute since its conception in 1988. He has over 190 publications and has written an undergraduate book on ceramic synthesis and processing. Education: 1976-1979 Imperial College of Science and Technology, University of London. B.Sc. Honours in Physics. 1979-1982 Department of Physical Chemistry, University of Cambridge. Certificate of Postgraduate Studies in Chemistry. Thesis: A Mössbauer Study of Some Clay Minerals and their Surfaces. Ph.D. in Physical Chemistry. Thesis: An Iron-57 and Tin-119 Mössbauer Spectroscopic Study of Some Graphite Intercalation Compounds and Carbon Supported Iron Catalysts. Professional Experience: 1983-1986 Research Scientist (Physical Chemist), New Technology Division, British Petroleum Company plc, BP Research Centre, Sunbury on Thames, Middlesex TW16 7LN, England. 1987-1988 Engineer, Ceramics Laboratory, Département des Matériaux, Ecole Polytechnique Fédérale de Lausanne, CH - 1015 Lausanne, Switzerland. 1988-2008 Research Associate/lecturer, Powder Technology Laboratory (Present) Institute des Matériaux, Ecole Polytechnique Fédérale de Lausanne, CH - 1015 Lausanne, Switzerland. 1988- 2015 Maitre DEnsiegnement et Recherche (Lecturer & Researcher), Powder Technology Laboratory, Institute des Matériaux, Ecole Polytechnique Fédérale de Lausanne,CH - 1015 Lausanne, Switzerland 2015 – present Adjunct Professor (Professeur Titulaire), Powder Technology Laboratory (LTP), Materials Institute, Ecole Polytechnique Fédérale de Lausanne (EPFL), CH - 1015 Lausanne, Switzerland

Andrea Testino

Expertise Ceramics synthesis and Processing; Nanomaterial synthesis; Nanomaterial characterization; Thermodynamic - Kinetic modeling; Powder synthesis scale-up. MER Dr. Andrea Testino received his master’s degree in Industrial Chemistry and PhD in Material Science from the University of Genoa (Italy). He did post-doctoral studies at EPFL (CH), University College London (UK), and University of Milan (I) working on nanoparticles synthesis and characterization. In 2007 he joined the company TDK-EPC (A) as Seni

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Statistics

Statistical inference: Mathematical statistics

Related concepts (25)

Normal distribution

In statistics, a normal distribution or Gaussian distribution is a type of continuous probability distribution for a real-valued random variable. The general form of its probability density function is The parameter is the mean or expectation of the distribution (and also its median and mode), while the parameter is its standard deviation. The variance of the distribution is . A random variable with a Gaussian distribution is said to be normally distributed, and is called a normal deviate.

Continuous uniform distribution

In probability theory and statistics, the continuous uniform distributions or rectangular distributions are a family of symmetric probability distributions. Such a distribution describes an experiment where there is an arbitrary outcome that lies between certain bounds. The bounds are defined by the parameters, and which are the minimum and maximum values. The interval can either be closed (i.e. ) or open (i.e. ). Therefore, the distribution is often abbreviated where stands for uniform distribution.

Probability density function

In probability theory, a probability density function (PDF), density function, or density of an absolutely continuous random variable, is a function whose value at any given sample (or point) in the sample space (the set of possible values taken by the random variable) can be interpreted as providing a relative likelihood that the value of the random variable would be equal to that sample.

Binomial distribution

In probability theory and statistics, the binomial distribution with parameters n and p is the discrete probability distribution of the number of successes in a sequence of n independent experiments, each asking a yes–no question, and each with its own Boolean-valued outcome: success (with probability p) or failure (with probability ). A single success/failure experiment is also called a Bernoulli trial or Bernoulli experiment, and a sequence of outcomes is called a Bernoulli process; for a single trial, i.

Congenital heart defect

A congenital heart defect (CHD), also known as a congenital heart anomaly, congenital cardiovascular malformation, and congenital heart disease, is a defect in the structure of the heart or great vessels that is present at birth. A congenital heart defect is classed as a cardiovascular disease. Signs and symptoms depend on the specific type of defect. Symptoms can vary from none to life-threatening. When present, symptoms are variable and may include rapid breathing, bluish skin (cyanosis), poor weight gain, and feeling tired.

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