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Lecture

Polymer Processing Techniques

In course

MSE-360: Polymer science + TP

Introduction to polymer physics and the link between chemical structure and macroscopic properties, with emphasis on morphology and thermomechanical behaviour, polymer technology and manufacturing techniques, providing a basis for the rational selection of ...

Description

This lecture covers the processing techniques of amorphous and semicrystalline thermoplastic materials, focusing on extrusion and injection-based methods. It explains the operation principles of extrusion, the main categories of extrusion products, the polymer state in the barrel, flow instabilities, and the importance of the extruder screw and die. Additionally, it delves into extrusion blow molding, injection molding, and the manufacture of PET bottles. The lecture also discusses the filling and solidification process in the mold, the effect of pressure and shrinkage, and the design considerations for molds. Other processing techniques like thermoforming, rotational molding, calendering, fiber spinning, and 3D printing are also briefly introduced.

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Instructors (2)

John Christopher Plummer

ÉCOLE POLYTECHNIQUE FÉDÉRALE DE LAUSANNE (EPFL), Lausanne, Switzerland 1989- Collaborateur Scientifique/Chargé de Cours (Lecturer) (1998-) Privat Docent (1998) Laboratoire de Technologie des Composites et Polymères (LTC) (2000-) Laboratoire de Polymères (LP) (1998-2000) UNIVERSITY OF MICHIGAN (UMICH), Ann Arbor, MI, USA 1995-1996 Visiting Scientist, Department of Materials Science and Engineering (DMSE) UNIVERSITY OF CAMBRIDGE, Cambridge, UK 1986-1989 Research Assistant, Physics and Chemistry of Solids Group (PCS), Department of Physics UNIVERSITY OF CAMBRIDGE, Cambridge, UK, Department of Materials 1986 PhD, "Flux Pinning in Type-II Superconductors" UNIVERSITY OF CAMBRIDGE, Cambridge, UK, 1982 BA/MA Honours Degree in Natural Sciences Awards Prix R&R Haenny, 2007, DuPont Research Award, 2003, Commendation, British Polymer Group, Reading 1989 RECENT PUBLICATIONS Ramier J, Da Costa N, Plummer CJG, Leterrier Y, Manson JAE, Eckert R, Gaudiana R, Cohesion and adhesion of nanoporous TiO2 coatings on titanium wires for photovoltaic applications, Thin solid films, 516, 1913 (2008). Ramier J, Plummer CJG, Leterrier Y, Manson JAE, Eckert B, Gaudiana R, Mechanical integrity of dye-sensitized photovoltaic fibers, Renewable energy, 33, 314 (2008).

Houphouet-Boigny C, Plummer CJG, Wakeman MD, Manson JAE, Hybrid glass fiber-reinforced thermoplastic nanocomposites, J. Thermoplast. Comp. Mater., 21, 103 (2008).

Ternat C, Ouali L, Sommer H, Fieber W, Velazco MI, Plummer CJG, Kreutzer G, Klok HA, Manson JAE, Herrmann, Investigation of the Release of Bioactive Volatiles from Amphiphilic Multiarm Star-Block Copolymers by Thermogravimetry and Dynamic Headspace Analysis, Macromolecules 41(19), 7079 (2008). Ruggerone, R., Plummer, C.J.G., Negrete Herrera, N., Bourgeat-Lami, E., Månson, J-EA, Mechanical properties of highly filled latex-based polystyrene/laponite nanocomposites, Solid State Phenomena Vol. 151, 30 (2009). Plummer, CJG, Dalle Vacche, S, Houphouët-Boigny, C, Michaud, V, Månson, JAE, Hybrid Glass Mat Reinforced Polypropylene-Montmorillonite Nanocomposites, Solid State Phenomena Vol. 151, 60 (2009). Ruggerone, R., Plummer, C.J.G., Negrete Herrera, N., Bourgeat-Lami, E., Månson, J-EA, Highly filled polystyrenelaponite nanocomposites prepared by emulsion polymerization, European Polm. J. 45, 621 (2009). Ruggerone, R., Plummer, C.J.G., Negrete Herrera, N., Bourgeat-Lami, E., Månson, J-EA, Fracture mechanisms in polystyrene/laponite nanocomposites prepared by emulsion polymerization, Engineering Fracture Mechanics 76, 2846 (2009) Clausen P., Andreoni W., Curioni A., Hughs E., Plummer C.J.G. Adsorption of low-molecular-weight molecules on the surface of a sodium smectite clay: an ab initio study, Journal of Physical Chemistry C 113, 12293 (2009). Clausen P., Andreoni W., Curioni A., Hughs E., Plummer C.J.G., Water adsorption on a sodium smectite clay surface: an ab initio study, Journal of Physical Chemistry C 113, 15218 (2009). Molberg, M, Leterrier, Y., Plummer, C.J.G., Walder, C., Löwe, C., Opris, D.M., Nüesch, F.A., Bauer, S., Månson, J.-A.E., Frequency dependent dielectric and mechanical behaviour of elastomers for actuator applications, J. Appl. Phys. 106, 054112 (2009) Clausen P., Signorelli M., Schreiber A., Hughes E., Plummer CJG, Fessas D., Schiraldi A., Månson E. J.-A., Equilibrium desorption isotherms of water, ethanol, ethyl acetate and toluene on a sodium smectite clay, Journal of Thermal Analysis and Calorimetry 98, 833 (2009) Micusik, M., Bonnefond, A., Reyes, Y., Bogner, A., Chazeau, L., Plummer, C.J.G., Paulis, M., Leiza, J.R., Morphology of Polymer/Clay Latex Particles Synthesized by Miniemulsion Polymerization: Modeling and Experimental Results Macromol. React. Eng. 2010, 4, 432 (2010). Houphouet-Boigny C., Plummer CJG, Vacche SD, Michaud V, Wakeman MD, Månson E. J.-A., Hybrid Glass Mat-reinforced Polypropylene-Montmorillonite Nanocomposites, J. Comp. Mater. 44, 1975 (2010). Delabarde, C., Plummer C.J.G., Bourban, P.-E., Månson E. J.-A., Solidification behavior of PLLA/nHA nanocomposites, Comp. Sci. & Tech. 70, 1813 (2010). Plummer C.J.G., Ruggerone R., Negrete-Herrera N., Bourgeat-Lami E., Månson J.-A.E., Small Strain Mechanical Properties of Latex-Based Nanocomposite Films, Macromol. Symp. 294, 1 (2010). Dalle Vacche, S., Plummer C.J.G., Houphouet-Boigny C., Månson E. J.-A., Morphology and mechanical properties of isotactic polypropylene glass mat thermoplastic composites modified with organophilic montmorillonite, J Mater Sci 46, 2112 (2011).

Official source

Ontological neighbourhood

Chemistry

Organic chemistry: Polymer chemistry

Related concepts (31)

Molding (process)

Molding (American English) or moulding (British and Commonwealth English; see spelling differences) is the process of manufacturing by shaping liquid or pliable raw material using a rigid frame called a mold or matrix. This itself may have been made using a pattern or model of the final object. A mold or mould is a hollowed-out block that is filled with a liquid or pliable material such as plastic, glass, metal, or ceramic raw material. The liquid hardens or sets inside the mold, adopting its shape.

Injection moulding

Injection moulding (U.S. spelling: injection molding) is a manufacturing process for producing parts by injecting molten material into a mould, or mold. Injection moulding can be performed with a host of materials mainly including metals (for which the process is called die-casting), glasses, elastomers, confections, and most commonly thermoplastic and thermosetting polymers. Material for the part is fed into a heated barrel, mixed (using a helical screw), and injected into a mould cavity, where it cools and hardens to the configuration of the cavity.

Polymer

A polymer (ˈpɒlᵻmər; Greek poly-, "many" + -mer, "part") is a substance or material consisting of very large molecules called macromolecules, composed of many repeating subunits. Due to their broad spectrum of properties, both synthetic and natural polymers play essential and ubiquitous roles in everyday life. Polymers range from familiar synthetic plastics such as polystyrene to natural biopolymers such as DNA and proteins that are fundamental to biological structure and function.

Blow molding

Blow molding (or moulding) is a manufacturing process for forming hollow plastic parts. It is also used for forming glass bottles or other hollow shapes. In general, there are three main types of blow molding: extrusion blow molding, injection blow molding, and injection stretch blow molding. The blow molding process begins with softening plastic by heating a preform or parison. The parison is a tube-like piece of plastic with a hole in one end through which compressed air can enter.

Thermoforming

Thermoforming is a manufacturing process where a plastic sheet is heated to a pliable forming temperature, formed to a specific shape in a mold, and trimmed to create a usable product. The sheet, or "film" when referring to thinner gauges and certain material types, is heated in an oven to a high-enough temperature that permits it to be stretched into or onto a mold and cooled to a finished shape. Its simplified version is vacuum forming.

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