Lecture

Polymer Welding: Techniques and Characteristics

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In course

MSE-464: Assembly techniques

Introduction to the assembly of materials by homogeneous or heterogeneous joints (welding, bonding, mechanical assembly). Mechanical and environmental resistance of joints. ...

Description

This lecture covers the fundamentals of polymer welding, including techniques such as glueing, mechanical fastening, and welding of plastics. It explains the characteristics of thermoplastics, the process of chain diffusion, and the differences between amorphous and semicrystalline polymers. The lecture also delves into the challenges of welding incompatible polymers and the use of block copolymers as compatibilizers. Practical aspects of welding, such as the development of strength at the interface and reaction bonding, are discussed.

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Related concepts (32)

Thermoplastic elastomer

Thermoplastic elastomers (TPE), sometimes referred to as thermoplastic rubbers, are a class of copolymers or a physical mix of polymers (usually a plastic and a rubber) that consist of materials with both thermoplastic and elastomeric properties. While most elastomers are thermosets, thermoplastics are in contrast relatively easy to use in manufacturing, for example, by injection moulding. Thermoplastic elastomers show advantages typical of both rubbery materials and plastic materials.

Copolymer

In polymer chemistry, a copolymer is a polymer derived from more than one species of monomer. The polymerization of monomers into copolymers is called copolymerization. Copolymers obtained from the copolymerization of two monomer species are sometimes called bipolymers. Those obtained from three and four monomers are called terpolymers and quaterpolymers, respectively. Copolymers can be characterized by a variety of techniques such as NMR spectroscopy and size-exclusion chromatography to determine the molecular size, weight, properties, and composition of the material.

Thermoplastic

A thermoplastic, or thermosoft plastic, is any plastic polymer material that becomes pliable or moldable at a certain elevated temperature and solidifies upon cooling. Most thermoplastics have a high molecular weight. The polymer chains associate by intermolecular forces, which weaken rapidly with increased temperature, yielding a viscous liquid. In this state, thermoplastics may be reshaped and are typically used to produce parts by various polymer processing techniques such as injection molding, compression molding, calendering, and extrusion.

Polymer blend

In materials science, a polymer blend, or polymer mixture, is a member of a class of materials analogous to metal alloys, in which at least two polymers are blended together to create a new material with different physical properties. During the 1940s, '50s and '60s, the commercial development of new monomers for production of new polymers seemed endless. In this period, it was discovered that the development of the new techniques for the modification of the already existing polymers, would be economically viable.

Ionic bonding

Ionic bonding is a type of chemical bonding that involves the electrostatic attraction between oppositely charged ions, or between two atoms with sharply different electronegativities, and is the primary interaction occurring in ionic compounds. It is one of the main types of bonding, along with covalent bonding and metallic bonding. Ions are atoms (or groups of atoms) with an electrostatic charge. Atoms that gain electrons make negatively charged ions (called anions). Atoms that lose electrons make positively charged ions (called cations).

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