Lecture

Plastic Injection Molding: Basics

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In course

ME-212: Mechanical Design I: Manufacturing Processes

Application des principales catégories de procédés de production. Modèles physiques élémentaires décrivant le comportement des principaux procédés de production. Compréhension de base des aspects économiques des procédés de production. Méthodologie de ...

Description

This lecture covers the fundamentals of plastic injection molding, including the process, materials, and properties of plastics. It explains the classification of plastics, the concept of crosslinking, and the advantages and disadvantages of injection molding. The instructor discusses the applications, precision, and tooling design challenges associated with this manufacturing technique.

Instructor

Eric Boillat

Contact Microcity Phone: 41 21 69 54456 Teaching & PhD Past EPFL PhD Students as codirector Serguei Kolossov, Cédric André, Jamasp Jhabvala, Christoph Van Gestel, Tatiana Polivnikova, Nikola Kalentics Courses Industrial production processes ME-212 Application windows of the main manufacturing process categories. Implementation of simple models describing the behavior of the main manufacturing processes. Basic understanding of the economic aspects of production processes. Manufacturing proc

Official source

Ontological neighbourhood

Chemistry

Organic chemistry: Polymer chemistry

Related concepts (31)

Polymer engineering

Polymer engineering is generally an engineering field that designs, analyses, and modifies polymer materials. Polymer engineering covers aspects of the petrochemical industry, polymerization, structure and characterization of polymers, properties of polymers, compounding and processing of polymers and description of major polymers, structure property relations and applications. The word “polymer” was introduced by the Swedish chemist J. J. Berzelius. He considered, for example, benzene (C6H6) to be a polymer of ethyne (C2H2).

Cross-link

In chemistry and biology a cross-link is a bond or a short sequence of bonds that links one polymer chain to another. These links may take the form of covalent bonds or ionic bonds and the polymers can be either synthetic polymers or natural polymers (such as proteins). In polymer chemistry "cross-linking" usually refers to the use of cross-links to promote a change in the polymers' physical properties. When "crosslinking" is used in the biological field, it refers to the use of a probe to link proteins together to check for protein–protein interactions, as well as other creative cross-linking methodologies.

Blow molding

Blow molding (or moulding) is a manufacturing process for forming hollow plastic parts. It is also used for forming glass bottles or other hollow shapes. In general, there are three main types of blow molding: extrusion blow molding, injection blow molding, and injection stretch blow molding. The blow molding process begins with softening plastic by heating a preform or parison. The parison is a tube-like piece of plastic with a hole in one end through which compressed air can enter.

Engineering plastic

Engineering plastics are a group of plastic materials that have better mechanical and/or thermal properties than the more widely used commodity plastics (such as polystyrene, polyvinyl chloride, polypropylene and polyethylene). Being more expensive than standard plastics, engineering plastics are produced in lower quantities and tend to be used for smaller objects or low-volume applications (such as mechanical parts), rather than for bulk and high-volume ends (like containers and packaging).

Electron-beam processing

Electron-beam processing or electron irradiation (EBI) is a process that involves using electrons, usually of high energy, to treat an object for a variety of purposes. This may take place under elevated temperatures and nitrogen atmosphere. Possible uses for electron irradiation include sterilization, alteration of gemstone colors, and cross-linking of polymers. Electron energies typically vary from the keV to MeV range, depending on the depth of penetration required.

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