From kirigami to hydrogels: a tutorial on designing conformally transformable surfaces

Elastic surfaces that morph between multiple geometrical configurations are of significant engineering value, with applications ranging from the deployment of space-based PV arrays, the erection of temporary shelters, and the realization of flexible display systems, to understanding the encapsulation and release of viral RNAs. In general, ensuring that a shape with a planar rest configuration can deploy into a target 3D shape is a nontrivial problem. Moreover, it is difficult to physically realize the local deformations necessary to achieve such global transformation. Here, we give a tutorial on applying conformal mapping to rationalize the geometrical deformation of several microstructure designs. A conformal map is a function that locally preserves angles and shapes but not lengths: some regions are scaled (enlarged or shrunk) more than others. To transform a planar surface to 3D, we implement the uniform local scalings as mechanical deformations. Numerous natural and architected material systems exhibit such behavior, including kirigami, origami, hydrogel, linkage mechanisms, and fabric membranes. The design and fabrication of conformally transformable surfaces is a transdisciplinary challenge involving insights from advanced manufacturing, computational design, material science, and mechanics. By recognizing that many material systems exhibit isotropic deformation, we hope to inspire researchers to adopt conformal mapping in designing next-generation surface-based engineering systems.