Publications related to Novel tooling for direct melt impregnation of textile with variotherm injection moulding: Methodology and proof of concept

Related publications (33)

Self-catalysed frontal polymerisation enables fast and low-energy processing of fibre reinforced polymer composites

Véronique Michaud, Baris Çaglar, Jacobus Gerardus Rudolph Staal

Frontal polymerisation has the potential to bring unprecedented reductions in energy demand and process time to produce fibre reinforced polymer composites. Production of epoxy-based fibre reinforced polymer parts with high fibre volume content, commonly e ...

2024

Process-Induced Structures of Injection-Molded High-Density Polyethylene-Combining X-ray Scattering and Finite Element Modeling

Marianne Liebi, Manuel Guizar Sicairos

The success of plastics heavily relies on fast melt processing methods used for large-scale industrial manufacturing, including injection molding. The hierarchical structure of the solid polymer depends on material selection combined with processing condit ...

Amer Chemical Soc2024

Additive Manufacturing of Bioinspired Mineral-Based Composites

Ran Zhao

Biominerals are used by natural organisms for example as structural supports and optical sensors. They are produced from a limited number of elements and under ambient conditions. Nevertheless, they often possess excellent mechanical properties and sometim ...

EPFL2024

Short-term behavior of glass fiber-polymer composite bending-active elastica beam under service load application

Thomas Keller, Landolf-Giosef-Anastasios Rhode-Barbarigos, Tara Habibi

Bending-active elastica beam is a structural configuration that is based on the elastic deformation of an initially straight beam. This deformation occurs when horizontal displacements are applied to a sliding support, causing the beam to bend into an arch ...

2024

On the influence of flow-front orientation on stringer stiffened composite panels in water impacts

Véronique Michaud

Water impacts form the critical load case for high-performance carbon fibre reinforced polymer (CFRP) racing craft. Such events produce a peaked, non-uniform pressure distribution that travels along a hull panel as it is immersed. Current design standards ...

2024

Strategies for energy-efficient frontal polymerisation processing and microstructural evaluation of fibre reinforced composites

Jacobus Gerardus Rudolph Staal

Liquid composite moulding methods are widely applied for manufacturing of fibre reinforced polymer (FRP) composites and consist of two main stages: impregnation of fibrous reinforcements by a liquid monomer resin and curing of this resin. This thesis work ...

EPFL2023

Incorporation of Lignin in Bio-Based Resins for Potential Application in Fiber-Polymer Composites

Mateus De Assunção Hofmann

Bio-based resins, obtained from renewable raw materials, are a more sustainable alternative to oil-based resins for fiber-reinforced polymer (FRP) composites. The incorporation of lignin in those resins has the potential to enhance their performance. This ...

MDPI2023

Scanning Small-Angle X-ray Scattering of Injection-Molded Polymers: Anisotropic Structure and Mechanical Properties of Low-Density Polyethylene

Marianne Liebi, Manuel Guizar Sicairos

Injection molding is known to create a layered anisotropicmorphologyacross the sample thickness due to varying shear and cooling ratesduring the manufacturing process. In this study, scanning small-angleX-ray scattering was used to visualize and quantify t ...

AMER CHEMICAL SOC2023

Visualization and modelling of dynamic flow in fibrous preforms for liquid composite molding

Helena Luisa Teixido Pedarros

Nowadays, Liquid Composite Molding techniques are often used to manufacture high quality fiber reinforced composite parts at a relatively low cost. These involve an infiltration process, in which a liquid resin is forced to ingress into a dry fibrous porou ...

EPFL2023

Multi-scale characterization and modeling of notched strength and translaminar fracture in hybrid thin-ply composites based on different carbon fiber grades

Guillaume Clément Broggi

Owing to their high specific stiffness and strength, Carbon Fiber Reinforced Composites (CFRP) are ideal candidates for the development of lightweight high-performance structures. Within this family, thin-ply composites allow for wider design freedom and p ...

EPFL2023

Influence of Fiber Orientation on the Elastic Limit Tensile Stress of UHPFRC

Eugen Brühwiler, Emmanuel Denarié, Jian Zhan

The elastic limit tensile stress of UHPFRC is governed by contributions of the cementitious matrix and the fibrous skeleton. This paper finds that fiber orientation has significant influence on the matrix tensile strength of UHPFRC, while this is not consi ...

2023

Process development of pre-impregnated hybrid thin-ply composites

Alexios Argyropoulos

Thin-ply composites, obtained with recently developed fiber spreading techniques, rapidly gained industrial interest because they offer a large composite design freedom, and lead to a composite tensile strength that is close to that of the individual fiber ...

EPFL2023

Equivalent Frame Models for FRP-Strengthened Masonry Buildings

Fibre-reinforced polymers (FRP) strengthening can be applied to decrease the seismic vulnerability of existing masonry buildings, both with regard to in-plane and out-of-plane failure mechanisms. Experimentally, the impact of strengthening solutions has be ...

Proceedings of the 2nd Croatian Conference on Earthquake Eng2023

A life cycle analysis of novel lightweight composite processes: Reducing the environmental footprint of automotive structures

Véronique Michaud, Baris Çaglar, Vincent Werlen, Colin Gomez

In this study, three novel thermoplastic impregnation processes were analyzed towards automotive applications. The first process is thermoplastic compression resin transfer molding in which a glass fiber mat is impregnated in through thickness by a thermop ...

ELSEVIER SCI LTD2022

Sustainable polyesters via direct functionalization of lignocellulosic sugars

Maxime Alexandre Clément Hedou, François Maréchal, Véronique Michaud, Yves Leterrier, Harm-Anton Klok, Jeremy Luterbacher, Adrien Julien Demongeot, Graham Reid Dick

The development of sustainable plastics from abundant renewable feedstocks has been limited by the complexity and efficiency of their production, as well as their lack of competitive material properties. Here we demonstrate the direct transformation of the ...

2022

Thermophysical and thermomechanical properties of basalt-phenolic FRP rebars under high temperature

Thomas Keller, Hongwei Zhu

An experimental investigation was conducted on the thermophysical and thermomechanical properties of phenolic-basalt fiber-reinforced polymer (P-BFRP) rebars subjected to high temperature. As a comparison, vinylBFRP (V-BFRP) and epoxy-BFRP (E-BFRP) rebars ...

ELSEVIER SCI LTD2022

Cyclic Behaviour of Unidirectional Hybrid Interlayer Glass/Carbon and Carbon/Carbon Composites

Anastasios Vassilopoulos

The lack of ductility is a major drawback of fibre reinforced polymer (FRP) materials. As it is known, these materials are stiff and strong, but brittle with little or no warning before final failure. In the last decades, some solutions have been proposed ...

SPRINGER-VERLAG SINGAPORE PTE LTD2022

Capillary Effects in Fiber Reinforced Polymer Composite Processing: A Review

Véronique Michaud, Baris Çaglar, Jacobus Gerardus Rudolph Staal, Helena Luisa Teixido Pedarros

Capillarity plays a crucial role in many natural and engineered systems, ranging from nutrient delivery in plants to functional textiles for wear comfort or thermal heat pipes for heat dissipation. Unlike nano- or microfluidic systems with well-defined por ...

FRONTIERS MEDIA SA2022

Stress effects on the impedance and ferroelectricity of PVDF-BiFeO3-MWCNT films using xanthan gum as dispersant

Frank Nüesch, Francis Owusu

Composite films based on dispersions of bismuth ferrite (BiFeO3) in polyvinylidene fluoride (PVDF) matrixes were prepared in the presence of multiwalled-carbon-nanotubes (MWCNT), using xanthan gum (XG) as dispersant. Films were prepared by spin coating and ...

ELSEVIER SCIENCE SA2022

A Novel Method to Quantify Self-Healing Capabilities of Fiber-Reinforced Polymers

Cecilia Scazzoli, Véronique Michaud, Amaël Maximilien Cohades, Robin Samuel Trigueira

The present work investigates a novel and practical method to evaluate the healing efficiency of carbon-reinforced polymer composites. The method should be representative of damage occurring during the lifetime of a composite part, should tend to damage th ...

FRONTIERS MEDIA SA2022