Manufacturing cost comparison of thermoplastic and thermoset RTM for an automotive floor pan

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Frontal polymerisation has the potential to bring unprecedented reductions in energy demand and process time to produce fibre reinforced polymer composites. Production of epoxy-based fibre reinforced polymer parts with high fibre volume content, commonly e ...

Liquid composite moulding methods are widely applied for manufacturing of fibre reinforced polymer (FRP) composites and consist of two main stages: impregnation of fibrous reinforcements by a liquid monomer resin and curing of this resin. This thesis work ...

The development of sustainable plastics from abundant renewable feedstocks has been limited by the complexity and efficiency of their production, as well as their lack of competitive material properties. Here we demonstrate the direct transformation of the ...

Thermoplastic compression resin transfer moulding coupled with injection moulding is an appealing process for the production of thermoplastic composites. However, its implementation at an industrial scale remains challenging as variotherm injection mouldin ...

Capillarity plays a crucial role in many natural and engineered systems, ranging from nutrient delivery in plants to functional textiles for wear comfort or thermal heat pipes for heat dissipation. Unlike nano- or microfluidic systems with well-defined por ...

In this study, three novel thermoplastic impregnation processes were analyzed towards automotive applications. The first process is thermoplastic compression resin transfer molding in which a glass fiber mat is impregnated in through thickness by a thermop ...

As part of a project that aims to provide people with disabilities with simple assistive devices in Colombia, the possibility of creating a PET filament that can be printed by Fused Deposition Modelling (FDM) from beverage bottle waste was investigated, wi ...

In Resin Transfer Molding (RTM), resin precursors of thermoset or, more recently, thermoplastic polymers are generally employed, raising issues related to the chemical reaction taking place during and after part processing. In this study, already polymeriz ...

Nowadays manufacturing environment is highly volatile and rapidly changing as the need of products is increasing exponentially, due to the fact that Product Life Cycle is shortened and therefore more products are required to be manufactured or remanufactur ...

As a result of nonequilibrium forces, purely repulsive self-propelled particles undergo macrophase separation between a dense and a dilute phase. We present a thorough study of the ordering kinetics of such motility-induced phase separation (MIPS) in activ ...

Continuous fiber thermoplastic composites are potential substitutes of steel in structural automotive components, since they combine fiber strength and rigidity with ductility, potential recyclability and low density of the thermoplastic (TP) matrix. Resin ...

Contemporary manufacturing landscape has changed and has become highly volatile and demanding. Product Life Cycle has significantly decreased because of the consumers' need for personalized products in shorter period of time. This need forced the manufactu ...

There is a growing interest in exploring novel material combinations and processing technology to manufacture complex 3D shaped polymer and composite structures. In the field of prosthetics and orthotics, this need is significant with additional challenges ...

Blends of difunctional epoxy monomer with a 4,4'-diaminodiphenylsulfone hardener and poly(epsilon-caprolactone) (PCL) were used as a self-healing matrix in woven glass fibre-reinforced polymer composites (FRPs). FRPs with these blends (containing 0, 25 and ...

Nowadays, the fine chemical industry requires increasingly faster time-to-market as well as economically efficient and safe processes. In addition, the growing product variety needs more versatile production plants able to produce from small amounts up to ...

Hydrogels are polymeric materials that have a relatively high capacity for holding water. Recently, a double network (DN) technique was developed to fabricate hydrogels with a toughness comparable to rubber. The mechanical properties of DN hydrogels may be ...

Blends of commercial epoxy monomer with a 4,4'-diaminodiphenylsulfone hardener and poly(epsilon-caprolactone) (PCL) were evaluated for their potential as a self-healing matrix for fiber-reinforced composites, based on their room temperature toughness and s ...

In this work, resins based on diglycidyl ether of bisphenol A (DGEBA) epoxy and a latent hardener, dicyandiamide (DICY), as well as carbon fiber (CF) composites based on them, were prepared with three commercial accelerators: a methylene bis (phenyl dimeth ...

Structural components used in civil engineering applications are often subjected to compressive loads. Unlike the tensile strength of fiber-reinforced polymer (FRP) materials, their compressive strength is resin-dominated, exhibiting lower values and more ...

From the experimental analysis of the photocuring process in terms of reaction kinetics as well as modulus and shrinkage build-up, the residual stresses arising during the photopolymerization of functionally graded composite coatings based on an acrylate m ...

Manufacturing cost comparison of thermoplastic and thermoset RTM for an automotive floor pan

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