Publications related to Manufacturing cost comparison of thermoplastic and thermoset RTM for an automotive floor pan

Related publications (32)

Self-catalysed frontal polymerisation enables fast and low-energy processing of fibre reinforced polymer composites

Véronique Michaud, Baris Çaglar, Jacobus Gerardus Rudolph Staal

Frontal polymerisation has the potential to bring unprecedented reductions in energy demand and process time to produce fibre reinforced polymer composites. Production of epoxy-based fibre reinforced polymer parts with high fibre volume content, commonly e ...

2024

Strategies for energy-efficient frontal polymerisation processing and microstructural evaluation of fibre reinforced composites

Jacobus Gerardus Rudolph Staal

Liquid composite moulding methods are widely applied for manufacturing of fibre reinforced polymer (FRP) composites and consist of two main stages: impregnation of fibrous reinforcements by a liquid monomer resin and curing of this resin. This thesis work ...

EPFL2023

Sustainable polyesters via direct functionalization of lignocellulosic sugars

Maxime Alexandre Clément Hedou, François Maréchal, Véronique Michaud, Yves Leterrier, Harm-Anton Klok, Jeremy Luterbacher, Adrien Julien Demongeot, Graham Reid Dick

The development of sustainable plastics from abundant renewable feedstocks has been limited by the complexity and efficiency of their production, as well as their lack of competitive material properties. Here we demonstrate the direct transformation of the ...

2022

Novel tooling for direct melt impregnation of textile with variotherm injection moulding: Methodology and proof of concept

Véronique Michaud, Vincent Werlen

Thermoplastic compression resin transfer moulding coupled with injection moulding is an appealing process for the production of thermoplastic composites. However, its implementation at an industrial scale remains challenging as variotherm injection mouldin ...

SAGE PUBLICATIONS LTD2022

Capillary Effects in Fiber Reinforced Polymer Composite Processing: A Review

Véronique Michaud, Baris Çaglar, Jacobus Gerardus Rudolph Staal, Helena Luisa Teixido Pedarros

Capillarity plays a crucial role in many natural and engineered systems, ranging from nutrient delivery in plants to functional textiles for wear comfort or thermal heat pipes for heat dissipation. Unlike nano- or microfluidic systems with well-defined por ...

FRONTIERS MEDIA SA2022

A life cycle analysis of novel lightweight composite processes: Reducing the environmental footprint of automotive structures

Véronique Michaud, Baris Çaglar, Vincent Werlen, Colin Gomez

In this study, three novel thermoplastic impregnation processes were analyzed towards automotive applications. The first process is thermoplastic compression resin transfer molding in which a glass fiber mat is impregnated in through thickness by a thermop ...

ELSEVIER SCI LTD2022

Recycling of Bottle Grade PET: Influence of HDPE Contamination on the Microstructure and Mechanical Performance of 3D Printed Parts

Véronique Michaud, Yves Leterrier, Adrien Julien Demongeot, Joanne Hélène Vaucher-Joset

As part of a project that aims to provide people with disabilities with simple assistive devices in Colombia, the possibility of creating a PET filament that can be printed by Fused Deposition Modelling (FDM) from beverage bottle waste was investigated, wi ...

MDPI2022

Resin Transfer molding of High-Fluidity Polyamide-6 with modified Glass-Fabric preforms

Véronique Michaud, Baris Çaglar, Damiano Salvatori, Robin Samuel Trigueira, Colin Gomez

In Resin Transfer Molding (RTM), resin precursors of thermoset or, more recently, thermoplastic polymers are generally employed, raising issues related to the chemical reaction taking place during and after part processing. In this study, already polymeriz ...

2021

A dynamic scheduling tool and a methodology for creating digital twin of manufacturing systems for achieving Zero Defect Manufacturing

Foivos Psarommatis Giannakopoulos

Nowadays manufacturing environment is highly volatile and rapidly changing as the need of products is increasing exponentially, due to the fact that Product Life Cycle is shortened and therefore more products are required to be manufactured or remanufactur ...

EPFL2021

Motility-Induced Microphase and Macrophase Separation in a Two-Dimensional Active Brownian Particle System

Pasquale Digregorio

As a result of nonequilibrium forces, purely repulsive self-propelled particles undergo macrophase separation between a dense and a dilute phase. We present a thorough study of the ordering kinetics of such motility-induced phase separation (MIPS) in activ ...

2020

Functional composites with damage control and repair

Amaël Maximilien Cohades

Fibre Reinforced Polymer (FRP) composite structures are subjected during service to low energy impacts or unexpected loads, leading to damage. Microcracks are generally first formed in the matrix and can reach up to several hundred microns in thickness. In ...

EPFL2018

Strategies for faster impregnation in melt thermoplastic resin transfer molding process

Damiano Salvatori

Continuous fiber thermoplastic composites are potential substitutes of steel in structural automotive components, since they combine fiber strength and rigidity with ductility, potential recyclability and low density of the thermoplastic (TP) matrix. Resin ...

EPFL2018

A Scheduling Tool for Achieving Zero Defect Manufacturing (ZDM): A Conceptual Framework

Dimitrios Kyritsis, Foivos Psarommatis Giannakopoulos

Contemporary manufacturing landscape has changed and has become highly volatile and demanding. Product Life Cycle has significantly decreased because of the consumers' need for personalized products in shorter period of time. This need forced the manufactu ...

SPRINGER-VERLAG BERLIN2018

Hybrid Processing of Thermoplastic Based Multimaterials

Rajasundar Chandran

There is a growing interest in exploring novel material combinations and processing technology to manufacture complex 3D shaped polymer and composite structures. In the field of prosthetics and orthotics, this need is significant with additional challenges ...

EPFL2017

Thermal mending in E-glass reinforced poly(epsilon-caprolactone)/epoxy blends

Véronique Michaud, Amaël Maximilien Cohades

Blends of difunctional epoxy monomer with a 4,4'-diaminodiphenylsulfone hardener and poly(epsilon-caprolactone) (PCL) were used as a self-healing matrix in woven glass fibre-reinforced polymer composites (FRPs). FRPs with these blends (containing 0, 25 and ...

Elsevier2017

Accumulation in fed-batch reactor with multiple reaction scheme

Charles Ibrahim Guinand

Nowadays, the fine chemical industry requires increasingly faster time-to-market as well as economically efficient and safe processes. In addition, the growing product variety needs more versatile production plants able to produce from small amounts up to ...

EPFL2017

Unconventional Tough Double-Network Hydrogels with Rapid Mechanical Recovery, Self-Healing, and Self-Gluing Properties

Paul Joseph Dyson, Zhaofu Fei, Zhangjun Huang, Haiyan Jia, Xunhui Wang

Hydrogels are polymeric materials that have a relatively high capacity for holding water. Recently, a double network (DN) technique was developed to fabricate hydrogels with a toughness comparable to rubber. The mechanical properties of DN hydrogels may be ...

Amer Chemical Soc2016

Thermal mending in immiscible poly(epsilon-caprolactone)/epoxy blends

Véronique Michaud, John Christopher Plummer, Amaël Maximilien Cohades, Erica Manfredi

Blends of commercial epoxy monomer with a 4,4'-diaminodiphenylsulfone hardener and poly(epsilon-caprolactone) (PCL) were evaluated for their potential as a self-healing matrix for fiber-reinforced composites, based on their room temperature toughness and s ...

Pergamon-Elsevier Science Ltd2016

Curing kinetics and thermomechanical properties of latent epoxy/carbon fiber composites

Jan-Anders Edvin Maansson, Véronique Michaud, Pierre-Etienne Bourban, Sara Dalle Vacche

In this work, resins based on diglycidyl ether of bisphenol A (DGEBA) epoxy and a latent hardener, dicyandiamide (DICY), as well as carbon fiber (CF) composites based on them, were prepared with three commercial accelerators: a methylene bis (phenyl dimeth ...

Iop Publishing Ltd2016

Temperature effects on material properties and structural response of polymer matrix composites

Wei Sun

Structural components used in civil engineering applications are often subjected to compressive loads. Unlike the tensile strength of fiber-reinforced polymer (FRP) materials, their compressive strength is resin-dominated, exhibiting lower values and more ...

EPFL2015