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This paper reports a study on the dynamics of foil-based functional component self-alignment on big plastic substrates. We investigate the dependence of alignment time and final precision of stacking of foil dies on a number of system parameters, such as physical properties of assembly medium, size and weight of assembling dies and their initial misalignment. Using water as a medium for direct self-alignment, mm- and cm-sized square-shaped pre-marked foil dies were aligned with high accuracy (
Edoardo Charbon, Francesco Gramuglia, Pouyan Keshavarzian, Jiuxuan Zhao