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Lecture

Chip Shear Rate: Introduction and Study

Description

This lecture covers the introduction and study of chip shear rate in dynamic cutting, focusing on the shear angle, orthogonal section diagrams, and the minimum shear rate values at fixed rake angles. The deformation and strain undergone by the chip are also discussed.

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Instructor

Eric Boillat

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Related concepts (7)

Shear stress

Shear stress (often denoted by τ (Greek: tau)) is the component of stress coplanar with a material cross section. It arises from the shear force, the component of force vector parallel to the material cross section. Normal stress, on the other hand, arises from the force vector component perpendicular to the material cross section on which it acts. The formula to calculate average shear stress is force per unit area.: where: τ = the shear stress; F = the force applied; A = the cross-sectional area of material with area parallel to the applied force vector.

Viscosity

The viscosity of a fluid is a measure of its resistance to deformation at a given rate. For liquids, it corresponds to the informal concept of "thickness": for example, syrup has a higher viscosity than water. Viscosity is defined scientifically as a force multiplied by a time divided by an area. Thus its SI units are newton-seconds per square metre, or pascal-seconds. Viscosity quantifies the internal frictional force between adjacent layers of fluid that are in relative motion.

Rheology

Rheology (riːˈɒlədʒi; ) is the study of the flow of matter, primarily in a fluid (liquid or gas) state, but also as "soft solids" or solids under conditions in which they respond with plastic flow rather than deforming elastically in response to an applied force. Rheology is a branch of physics, and it is the science that deals with the deformation and flow of materials, both solids and liquids. The term rheology was coined by Eugene C. Bingham, a professor at Lafayette College, in 1920, from a suggestion by a colleague, Markus Reiner.

Power-law fluid

NOTOC In continuum mechanics, a power-law fluid, or the Ostwald–de Waele relationship, is a type of generalized Newtonian fluid (time-independent non-Newtonian fluid) for which the shear stress, τ, is given by where: K is the flow consistency index (SI units Pa sn), ∂u/∂y is the shear rate or the velocity gradient perpendicular to the plane of shear (SI unit s−1), and n is the flow behavior index (dimensionless). The quantity represents an apparent or effective viscosity as a function of the shear rate (SI unit Pa s).

Shearing (physics)

In continuum mechanics, shearing refers to the occurrence of a shear strain, which is a deformation of a material substance in which parallel internal surfaces slide past one another. It is induced by a shear stress in the material. Shear strain is distinguished from volumetric strain. The change in a material's volume in response to stress and change of angle is called the angle of shear. Often, the verb shearing refers more specifically to a mechanical process that causes a plastic shear strain in a material, rather than causing a merely elastic one.

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