Lecture

Plastic Injection Molding: Design Principles and Economic Considerations

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In course

ME-212: Mechanical Design I: Manufacturing Processes

Application des principales catégories de procédés de production. Modèles physiques élémentaires décrivant le comportement des principaux procédés de production. Compréhension de base des aspects économiques des procédés de production. Méthodologie de ...

Description

This lecture covers the principles of mold design for plastic injection molding, including considerations such as cooling channels, complex molds, and injection pressure sizing. It also discusses the optimization of the cooling system, thermal analysis, and economic factors like hourly labor cost and mold cycle time.

Instructor

Eric Boillat

Contact Microcity Phone: 41 21 69 54456 Teaching & PhD Past EPFL PhD Students as codirector Serguei Kolossov, Cédric André, Jamasp Jhabvala, Christoph Van Gestel, Tatiana Polivnikova, Nikola Kalentics Courses Industrial production processes ME-212 Application windows of the main manufacturing process categories. Implementation of simple models describing the behavior of the main manufacturing processes. Basic understanding of the economic aspects of production processes. Manufacturing proc

Official source

Related concepts (32)

Computer cooling

Computer cooling is required to remove the waste heat produced by computer components, to keep components within permissible operating temperature limits. Components that are susceptible to temporary malfunction or permanent failure if overheated include integrated circuits such as central processing units (CPUs), chipsets, graphics cards, and hard disk drives. Components are often designed to generate as little heat as possible, and computers and operating systems may be designed to reduce power consumption and consequent heating according to workload, but more heat may still be produced than can be removed without attention to cooling.

Molding (process)

Molding (American English) or moulding (British and Commonwealth English; see spelling differences) is the process of manufacturing by shaping liquid or pliable raw material using a rigid frame called a mold or matrix. This itself may have been made using a pattern or model of the final object. A mold or mould is a hollowed-out block that is filled with a liquid or pliable material such as plastic, glass, metal, or ceramic raw material. The liquid hardens or sets inside the mold, adopting its shape.

Water cooling

Water cooling is a method of heat removal from components and industrial equipment. Evaporative cooling using water is often more efficient than air cooling. Water is inexpensive and non-toxic; however, it can contain impurities and cause corrosion. Water cooling is commonly used for cooling automobile internal combustion engines and power stations. Water coolers utilising convective heat transfer are used inside high-end personal computers to lower the temperature of CPUs and other components.

Internal combustion engine cooling

Internal combustion engine cooling uses either air or liquid to remove the waste heat from an internal combustion engine. For small or special purpose engines, cooling using air from the atmosphere makes for a lightweight and relatively simple system. Watercraft can use water directly from the surrounding environment to cool their engines. For water-cooled engines on aircraft and surface vehicles, waste heat is transferred from a closed loop of water pumped through the engine to the surrounding atmosphere by a radiator.

Blow molding

Blow molding (or moulding) is a manufacturing process for forming hollow plastic parts. It is also used for forming glass bottles or other hollow shapes. In general, there are three main types of blow molding: extrusion blow molding, injection blow molding, and injection stretch blow molding. The blow molding process begins with softening plastic by heating a preform or parison. The parison is a tube-like piece of plastic with a hole in one end through which compressed air can enter.

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