Lecture

Forces in Metal Forming: Extrusion and Wire Drawing

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In course

ME-212: Mechanical Design I: Manufacturing Processes

Application des principales catégories de procédés de production. Modèles physiques élémentaires décrivant le comportement des principaux procédés de production. Compréhension de base des aspects économiques des procédés de production. Méthodologie de ...

Description

This lecture covers the forces involved in metal forming processes such as extrusion and wire drawing. Topics include the extrusion pressure, dynamic cases of extrusion, specific energy of drawing and extrusion, and the contribution of friction on the container. The instructor explains the plasticity criterion, loss of adhesion between the blank and the die, and the impact of taper tension. The lecture also delves into the role of friction in metal forming and the limitations it imposes on the extrusion process.

Instructor

Eric Boillat

Contact Microcity Phone: 41 21 69 54456 Teaching & PhD Past EPFL PhD Students as codirector Serguei Kolossov, Cédric André, Jamasp Jhabvala, Christoph Van Gestel, Tatiana Polivnikova, Nikola Kalentics Courses Industrial production processes ME-212 Application windows of the main manufacturing process categories. Implementation of simple models describing the behavior of the main manufacturing processes. Basic understanding of the economic aspects of production processes. Manufacturing proc

Official source

Related concepts (26)

Extrusion

Extrusion is a process used to create objects of a fixed cross-sectional profile by pushing material through a die of the desired cross-section. Its two main advantages over other manufacturing processes are its ability to create very complex cross-sections; and to work materials that are brittle, because the material encounters only compressive and shear stresses. It also creates excellent surface finish and gives considerable freedom of form in the design process.

Cell adhesion

Cell adhesion is the process by which cells interact and attach to neighbouring cells through specialised molecules of the cell surface. This process can occur either through direct contact between cell surfaces such as cell junctions or indirect interaction, where cells attach to surrounding extracellular matrix, a gel-like structure containing molecules released by cells into spaces between them. Cells adhesion occurs from the interactions between cell-adhesion molecules (CAMs), transmembrane proteins located on the cell surface.

Wire

A wire is a flexible strand of metal. Wire is commonly formed by drawing the metal through a hole in a die or draw plate. Wire gauges come in various standard sizes, as expressed in terms of a gauge number or cross-sectional area. Wires are used to bear mechanical loads, often in the form of wire rope. In electricity and telecommunications signals, a "wire" can refer to an electrical cable, which can contain a "solid core" of a single wire or separate strands in stranded or braided forms.

Dynamic linker

In computing, a dynamic linker is the part of an operating system that loads and links the shared libraries needed by an executable when it is executed (at "run time"), by copying the content of libraries from persistent storage to RAM, filling jump tables and relocating pointers. The specific operating system and executable format determine how the dynamic linker functions and how it is implemented.

Internal energy

The internal energy of a thermodynamic system is the energy contained within it, measured as the quantity of energy necessary to bring the system from its standard internal state to its present internal state of interest, accounting for the gains and losses of energy due to changes in its internal state, including such quantities as magnetization. It excludes the kinetic energy of motion of the system as a whole and the potential energy of position of the system as a whole, with respect to its surroundings and external force fields.

Related lectures (2)

Wire Drawing: Frictional Forces and Plastic Deformation

Explores frictional forces and plastic deformation in wire drawing processes.

PHYS-105 Summer 2024 Wednesday session Log in to Mediaspace to watch this video