Lecture

Batch to Continuous: Reactor Types and Process Optimization

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In course

ChE-408: Process intensification and green chemistry

The first part of the course (~20%) is devoted to green chemistry and life cycle assessment. The remainder focuses on process intensification (fundamentals, detailed description of a few selected technologies, with a special focus on microreactors). Exa ...

Description

This lecture discusses the advantages and limitations of batch and continuous reactors, high pressure processing, criteria for implementing continuous processing, and examples. It covers the differences between batch and continuous processes, reactor types like CSTR, intensified reactors, and their impact on productivity. The lecture also explores the consequences of running processes in batch reactors, common measures to slow down chemical reactions, and the limits of batch reactor process optimization. Additionally, it delves into the potential advantages of continuous processing, such as reduced reactor size, increased surface/volume ratio, mixing intensity, and homogeneous mixing. The implications of these advantages on safety, productivity, selectivity, and product quality are highlighted.

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Instructor

Harvey Randall

Official source

Ontological neighbourhood

Energy engineering

Nuclear power: Topics in nuclear power

Related concepts (32)

Chemical reactor

A chemical reactor is an enclosed volume in which a chemical reaction takes place. In chemical engineering, it is generally understood to be a process vessel used to carry out a chemical reaction, which is one of the classic unit operations in chemical process analysis. The design of a chemical reactor deals with multiple aspects of chemical engineering. Chemical engineers design reactors to maximize net present value for the given reaction.

Quality (business)

In business, engineering, and manufacturing, quality – or high quality – has a pragmatic interpretation as the non-inferiority or superiority of something (goods or services); it is also defined as being suitable for the intended purpose (fitness for purpose) while satisfying customer expectations. Quality is a perceptual, conditional, and somewhat subjective attribute and may be understood differently by different people. Consumers may focus on the specification quality of a product/service, or how it compares to competitors in the marketplace.

Quality management

Quality management ensures that an organization, product or service consistently functions well. It has four main components: quality planning, quality assurance, quality control and quality improvement. Quality management is focused not only on product and service quality, but also on the means to achieve it. Quality management, therefore, uses quality assurance and control of processes as well as products to achieve more consistent quality. Quality control is also part of quality management.

Quality assurance

Quality assurance (QA) is the term used in both manufacturing and service industries to describe the systematic efforts taken to assure that the product(s) delivered to customer(s) meet with the contractual and other agreed upon performance, design, reliability, and maintainability expectations of that customer. The core purpose of Quality Assurance is to prevent mistakes and defects in the development and production of both manufactured products, such as automobiles and shoes, and delivered services, such as automotive repair and athletic shoe design.

Nuclear reactor

A nuclear reactor is a device used to initiate and control a fission nuclear chain reaction or nuclear fusion reactions. Nuclear reactors are used at nuclear power plants for electricity generation and in nuclear marine propulsion. Heat from nuclear fission is passed to a working fluid (water or gas), which in turn runs through steam turbines. These either drive a ship's propellers or turn electrical generators' shafts. Nuclear generated steam in principle can be used for industrial process heat or for district heating.

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