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Lecture

Gravure Printing: Mechanisms and Effects

In course

MICRO-505: Organic and printed electronics

This course addresses the implementation of organic and printed electronics technologies using large area manufacturing techniques. It will provide knowledge on materials, printing techniques, devices, systems, and applications: state of the art and curren ...

Description

This lecture explores the mechanisms and effects of gravure printing, covering topics such as the coffee ring effect, pattern formation, breakdown mechanisms, and substrate interactions. It delves into the impact of flow speed on line formation, the causes of bulging and scalloping, and the challenges of two-dimensional shape generation. The lecture also discusses instabilities in corners, the role of substrate properties, and the process of air entrapment. Additionally, it examines the filling, wiping, and transferring processes in gravure printing, highlighting the importance of optimizing printing conditions and blade geometry for perfect wiping.

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Instructors (2)

Danick Briand

Vivek Subramanian

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Related concepts (32)

Digital printing

Digital printing is a method of printing from a digital-based image directly to a variety of media. It usually refers to professional printing where small-run jobs from desktop publishing and other digital sources are printed using large-format and/or high-volume laser or inkjet printers. Digital printing has a higher cost per page than more traditional offset printing methods, but this price is usually offset by avoiding the cost of all the technical steps required to make printing plates.

Inkjet printing

Inkjet printing is a type of computer printing that recreates a by propelling droplets of ink onto paper and plastic substrates. Inkjet printers were the most commonly used type of printer in 2008, and range from small inexpensive consumer models to expensive professional machines. By 2019, laser printers outsold inkjet printers by nearly a 2:1 ratio, 9.6% vs 5.1% of all computer peripherals.As of 2023, sublimation printers have outsold inkjet printers by nearly a 2:1 ratio, accounting for 9.

Printing

Printing is a process for mass reproducing text and images using a master form or template. The earliest non-paper products involving printing include cylinder seals and objects such as the Cyrus Cylinder and the Cylinders of Nabonidus. The earliest known form of printing as applied to paper was woodblock printing, which appeared in China before 220 AD for cloth printing. However, it would not be applied to paper until the seventh century.

Dye-sublimation printing

Dye-sublimation printing (or dye-sub printing) is a term that covers several distinct digital computer printing techniques that involve using heat to transfer dye onto a substrate. The sublimation name was first applied because the dye was thought to make the transition between the solid and gas states without going through a liquid stage. This understanding of the process was later shown to be incorrect, as there is some liquefication of the dye.

Printing press

A printing press is a mechanical device for applying pressure to an inked surface resting upon a print medium (such as paper or cloth), thereby transferring the ink. It marked a dramatic improvement on earlier printing methods in which the cloth, paper, or other medium was brushed or rubbed repeatedly to achieve the transfer of ink and accelerated the process. Typically used for texts, the invention and global spread of the printing press was one of the most influential events in the second millennium.

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