Lecture

Extrusion and Wire Drawing: Principles and Applications

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In course

ME-212: Mechanical Design I: Manufacturing Processes

Application des principales catégories de procédés de production. Modèles physiques élémentaires décrivant le comportement des principaux procédés de production. Compréhension de base des aspects économiques des procédés de production. Méthodologie de ...

Description

This lecture covers the principles and applications of extrusion and wire drawing processes, highlighting the advantages of material economy and the generation of compressive stresses. It explains the differences between direct and indirect extrusion, as well as the extrusion of tubular profiles. The lecture also delves into the geometric and physical relations involved in the extrusion process, emphasizing the specific work of deformation. Additionally, it discusses the wire drawing process, including the drawing and nomenclature aspects. The session concludes with a focus on the specific work of deformation in extrusion and wire drawing, considering the strain rate and real stress. Throughout the lecture, various formulas and diagrams are used to illustrate key concepts.

Instructor

Eric Boillat

Contact Microcity Phone: 41 21 69 54456 Teaching & PhD Past EPFL PhD Students as codirector Serguei Kolossov, Cédric André, Jamasp Jhabvala, Christoph Van Gestel, Tatiana Polivnikova, Nikola Kalentics Courses Industrial production processes ME-212 Application windows of the main manufacturing process categories. Implementation of simple models describing the behavior of the main manufacturing processes. Basic understanding of the economic aspects of production processes. Manufacturing proc

Official source

Ontological neighbourhood

Chemical engineering

Materials science: Deformation of materials

Related concepts (32)

Stress (mechanics)

In continuum mechanics, stress is a physical quantity that describes forces present during deformation. An object being pulled apart, such as a stretched elastic band, is subject to tensile stress and may undergo elongation. An object being pushed together, such as a crumpled sponge, is subject to compressive stress and may undergo shortening. The greater the force and the smaller the cross-sectional area of the body on which it acts, the greater the stress. Stress has units of force per area, such as newtons per square meter (N/m2) or pascal (Pa).

Compressive strength

In mechanics, compressive strength (or compression strength) is the capacity of a material or structure to withstand loads tending to reduce size (as opposed to tensile strength which withstands loads tending to elongate). In other words, compressive strength resists compression (being pushed together), whereas tensile strength resists tension (being pulled apart). In the study of strength of materials, tensile strength, compressive strength, and shear strength can be analyzed independently.

Drawing

Drawing is a visual art that uses an instrument to mark paper or another two-dimensional surface. The instrument might be pencils, crayons, pens with inks, brushes with paints, or combinations of these, and in more modern times, computer styluses with graphics tablets. A drawing instrument releases a small amount of material onto a surface, leaving a visible mark. The most common support for drawing is paper, although other materials, such as cardboard, vellum, wood, plastic, leather, canvas, and board, have been used.

Extrusion

Extrusion is a process used to create objects of a fixed cross-sectional profile by pushing material through a die of the desired cross-section. Its two main advantages over other manufacturing processes are its ability to create very complex cross-sections; and to work materials that are brittle, because the material encounters only compressive and shear stresses. It also creates excellent surface finish and gives considerable freedom of form in the design process.

Creep (deformation)

In materials science, creep (sometimes called cold flow) is the tendency of a solid material to undergo slow deformation while subject to persistent mechanical stresses. It can occur as a result of long-term exposure to high levels of stress that are still below the yield strength of the material. Creep is more severe in materials that are subjected to heat for long periods and generally increase as they near their melting point. The rate of deformation is a function of the material's properties, exposure time, exposure temperature and the applied structural load.

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