Lecture

Composite Processing: Techniques and Applications

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In course

MSE-440: Composites technology

The latest developments in processing and the novel generations of organic composites are discussed. Nanocomposites, adaptive composites and biocomposites are presented. Product development, cost analysis and study of new markets are practiced in team work ...

Description

This lecture covers the various techniques and applications of composite processing, focusing on preserving the integrity and orientation of reinforcements, developing desired mechanical properties, and ensuring cost-effective and efficient processing. Topics include classification of processes based on reinforcement shape factor, resin travel distance, and type, as well as different manufacturing routes, intimate mixing techniques, and post-shaping impregnation methods. The lecture also discusses the market trends and innovations in composite materials, highlighting the importance of different types of resins and reinforcements in the industry.

Instructors (3)

Véronique Michaud

Background: 1994 Habilitation à diriger des recherches ( INPG, France) 1991 PhD in Materials Engineering ( MIT, USA) 1987 Ingénieur Civil des Mines ( Ecole des Mines de Paris, France) Activities: Since January 2018: Associate Dean of Engineering, in charge of Education June 2012-Dec.2017: Head of the Materials Science and Engineering Section Since April 2017: Associate Professor at EPFL 2009-2017 : Professeur Titulaire at EPFL 1997-2009: Researcher at EPFL 1994-1997 : Chef de Travaux au laboratoire MSS-MAT, Ecole Centrale Paris (France) 1991-1994 : Post-doctoral research associate, MIT (USA) Author of about 300 publications of which 140 in peer-reviewed journals

Martyn Douglas Wakeman

Dr. Martyn Wakeman is a seasoned professional in advanced composites with a proven record of 20 yrs, spanning academia and global corporations. He has worked in M&A deep dive projects in the Advanced Composites Space and has a proven publication (80 ) and patent (30) history in the development of continuous fibre thermoplastic composites from formulation, processing, to applications. He is currently attached at 50% to the Laboratory for Processing of Advanced Composites at the EPFL focused on 3D printing and advanced composites and also available as an independent consultant. Prior to this role he worked at DuPont from 2007-2016 in Geneva, Switzerland where he worked to drive the development strategy and led research of the DuPont Vizilon thermoplastic composites offer including continuous carbon and glass reinforced composites. From 1997 to 2007 he was a Scientific Collaborator at the Swiss Federal Institute of Technology, EPFL, in which he was Head of the Composite and Polymer Laboratory's "Industrial implementation group", located in the EPFL science park, focused on the automotive industry both in Europe and North America. He has a PhD in mechanical engineering focused on composites.

Pierre-Etienne Bourban

Background 1990 Ingénieur en science des matériaux 1993 PhD in materials science Activities 1993-1994 Research at the Center for Composite Materials, University of Delaware, USA (ccm.udel.edu), SNSF grant Since 1994 Research and teaching at EPFL, Composites, (LTC, LPAC) 1995-1999 Coordination Swiss Priority Program on Materials research: 2.2: Composites Since 1998 Biocomposites 2004-2009 Direction of the EPFL Transdisciplinary programme in Sport and Rehabilitation 2005-2008 Member of the EPFL Vice-Presidency for Innovation and Valorisation and direction a.i.EPFL-LTC Since 2016 Direction Discovery Learning Labs Materials/Bioengineering and Engineering

Official source

Related concepts (32)

Composite material

A composite material (also called a composition material or shortened to composite, which is the common name) is a material which is produced from two or more constituent materials. These constituent materials have notably dissimilar chemical or physical properties and are merged to create a material with properties unlike the individual elements. Within the finished structure, the individual elements remain separate and distinct, distinguishing composites from mixtures and solid solutions.

Phenol formaldehyde resin

Phenol formaldehyde resins (PF) (phenolic resins or phenoplasts) are synthetic polymers obtained by the reaction of phenol or substituted phenol with formaldehyde. Used as the basis for Bakelite, PFs were the first commercial synthetic resins (plastics). They have been widely used for the production of molded products including billiard balls, laboratory countertops, and as coatings and adhesives. They were at one time the primary material used for the production of circuit boards but have been largely replaced with epoxy resins and fiberglass cloth, as with fire-resistant FR-4 circuit board materials.

Aggregate (composite)

Aggregate is the component of a composite material that resists compressive stress and provides bulk to the composite material. For efficient filling, aggregate should be much smaller than the finished item, but have a wide variety of sizes. For example, the particles of stone used to make concrete typically include both sand and gravel. Aggregate composites tend to be much easier to fabricate, and much more predictable in their finished properties, than fiber composites.

Sandwich-structured composite

In materials science, a sandwich-structured composite is a special class of composite materials that is fabricated by attaching two thin-but-stiff skins to a lightweight but thick core. The core material is normally low strength, but its higher thickness provides the sandwich composite with high bending stiffness with overall low density. Open- and closed-cell-structured foams like polyethersulfone, polyvinylchloride, polyurethane, polyethylene or polystyrene foams, balsa wood, syntactic foams, and honeycombs are commonly used core materials.

Polymer matrix composite

In materials science, a polymer matrix composite (PMC) is a composite material composed of a variety of short or continuous fibers bound together by a matrix of organic polymers. PMCs are designed to transfer loads between fibers of a matrix. Some of the advantages with PMCs include their light weight, high resistance to abrasion and corrosion, and high stiffness and strength along the direction of their reinforcements. The function of the matrix in PMCs is to bond the fibers together and transfer loads between them.

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