Catalyst poisoning

Catalyst poisoning is the partial or total deactivation of a catalyst by a chemical compound. Poisoning refers specifically to chemical deactivation, rather than other mechanisms of catalyst degradation such as thermal decomposition or physical damage. Although usually undesirable, poisoning may be helpful when it results in improved catalyst selectivity (e.g. Lindlar's catalyst). An important historic example was the poisoning of catalytic converters by leaded fuel. Organic functional groups and inorganic anions often have the ability to strongly adsorb to metal surfaces. Common catalyst poisons include carbon monoxide, halides, cyanides, sulfides, sulfites, phosphates, phosphites and organic molecules such as nitriles, nitro compounds, oximes, and nitrogen-containing heterocycles. Agents vary their catalytic properties because of the nature of the transition metal. Lindlar catalysts are prepared by the reduction of palladium chloride in a slurry of calcium carbonate (CaCO3) followed by poisoning with lead acetate. In a related case, the Rosenmund reduction of acyl halides to aldehydes, the palladium catalyst (over barium sulfate or calcium carbonate) is intentionally poisoned by the addition of sulfur or quinoline in order to lower the catalyst activity and thereby prevent over-reduction of the aldehyde product to the primary alcohol. Poisoning often involves compounds that chemically bond to a catalyst's active sites. Poisoning decreases the number of active sites, and the average distance that a reactant molecule must diffuse through the pore structure before undergoing reaction increases as a result. As a result, poisoned sites can no longer accelerate the reaction with which the catalyst was supposed to catalyze. Large scale production of substances such as ammonia in the Haber–Bosch process include steps to remove potential poisons from the product stream. When the poisoning reaction rate is slow relative to the rate of diffusion, the poison will be evenly distributed throughout the catalyst and will result in homogeneous poisoning of the catalyst.